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Brisket Smoked Sausage

Brisket Smoked Sausage is the most incredible beef sausage that is so simple to make at home. Ground brisket mixed with our favorite brisket rub, green peppers and a bit of jalapeño is a flavor combination that is a whole new level of deliciousness.

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We love making homemade sausage from venison and pork but this beef sausage is definitely the best we’ve have ever tried. It’s slow smoked and it’s a great addition to casseroles, soups, shrimp boil packets and our Meat Lovers Charcuterie Board.

Brisket Smoked Sausage, link and slices with parsley and jalapeno on cutting board - text overlay

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Ingredients for Brisket Smoked Sausage:

  • Brisket, untrimmed
  • Best Dry Rub: Brown Sugar, Garlic, Smoked Paprika, Salt, Black Pepper, Dry Mustard and Chili Flakes
  • 1 large bell pepper
  • 1 jalapeño
  • Vegetable Oil

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Other Items for Making Smoked Sausage:

How to Make Brisket Smoked Sausage:

  • Soak a couple of casings in water. 

Chunks of brisket on a sheet pan

  • Cut about 5 pounds from a brisket and cut into about 2-3 inch chunks. It’s fine if it’s still partially frozen. 

Grinding brisket for smoked sausage

  • Run brisket through a meat grinder with the large grate.

Mixing ground beef with spices for sausage

  • Mix with dry rub, minced bell pepper, minced jalapeño and vegetable oil until well combined.

Running ground sausage mixture through grinder

  • Run mixture back through the grinder on the large setting.

Ground brisket mixture for sausage in a bowl - overhead view

  • Refrigerate mixture while you get the sausage stuffer and casings ready. 
  • Stuff mixture into casings, tying the ends. 

Sausage Spirals on a sheet pan ready for smoker

  • Place on a sheet pan and refrigerate until ready to smoke, up to 24 hours.
  • Prepare grill or smoker to 250° with hickory or oak.

Spiral of sausage links on grill

  • Place smoked sausage over indirect heat and cook with the lid closed for about 1 1/2 – 2 hours.

Smoked sausage spiral on grill

  • Check with a digital thermometer, cooking until sausage reaches at least 165° or until desired smoke level is reached.

2 spirals of beef smoked sausage on a sheet pan

  • Remove from grill or smoker and allow to rest 10 minutes before slicing. 

Link and slices of beef smoked sausage on a board with a jalapeno and parsley

How to Store and Reheat Brisket Smoked Sausage:

Wrap smoked sausage in 2 layers of plastic wrap and refrigerate up to 4 days. 

To freeze, wrap in 2 layers of plastic wrap and a layer of foil or vacuum seal for the best protection from freezer burn. Freeze up to 6 months. Thaw in refrigerator. 

Reheat smoked sausage: place in a skillet with a few tablespoons of liquid (water, broth or beer) and cook over medium heat, covered for about 5 minutes.

Wood board with smoked sausage slices and link with jalapeno and fresh parsley

Sides for Brisket Smoked Sausage

Step up your grilling game by making your own sausage. It’s really pretty simple to do and it’s easy to customize to your tastes and spice level. Like it hot? Just add a few more jalapeños. We like ours on the mild side but it still has plenty of flavor.

I have to admit our kids thought that we had lost our minds by turning brisket into sausage. Smoked brisket is just about our favorite food and why mess with the best?  Well, it was pretty fun to try and the flavor was even better than we expected. It has its own flavor, and is definitely worth trying. 

Wood and marble serving board with sliced and link of smoked sausage. Jalapeno and parsley garnish

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Brisket smoked sausage sliced & link on a white marble and wood serving board. Jalapeno and parsley garnish
Yield: 5 pounds

Brisket Smoked Sausage

Prep Time: 30 minutes
Cook Time: 1 hour 30 minutes
Total Time: 2 hours

Homemade brisket smoked sausage is one of the most delicious things you can smoke or grill. The flavor is unsurpassable!

Ingredients

  • 5 pounds beef brisket, untrimmed
  • 1 cup Best Dry Rub
  • 1 large bell pepper, minced
  • 1 jalapeno, seeds and veins removed, minced
  • 1/2 cup vegetable oil

Instructions

  1. Soak 2- 3 hog casings in water. 
  2. Cut brisket into 2-3 inch chunks.
  3. Grind brisket chunks through the large setting on a meat grinder.
  4. Using your hands, mix ground brisket with dry rub, bell pepper, jalapeño and vegetable oil until well combined.
  5. Run mixture back through the grinder on the large setting.
  6. Refrigerate mixture while you prepare to stuff the casings.
  7. Run water through casing to make it easier to thread onto stuffer.
  8. Add stuffer attachment to grinder and thread one casing onto the end.
  9. Tie the end of the casing in a knot. Poke the end with a toothpick to allow air to escape when you start to stuff.
  10. Place a sheet pan under sausage stuffer to catch the sausage as it forms.
  11. Stuff mixture into casings, forming into a spiral and tying the end.
  12. Repeat with remaining casings and sausage mixture.
  13. Place on a sheet pan and refrigerate until ready to smoke, up to 24 hours.
  14. Prepare grill or smoker to 250° with hickory or oak.
  15. Cook over indirect heat with the lid closed for about 1 1/2 - 2 hours.
  16. Check with a digital thermometer, cooking until sausage reaches at least 165° or until desired smoke level is reached.
  17. Remove from grill or smoker and allow to rest 10 minutes before slicing.

Notes

  • How to Store and Reheat Brisket Smoked Sausage:
  • Wrap smoked sausage in 2 layers of plastic wrap and refrigerate up to 4 days. 
  • To freeze, wrap in 2 layers of plastic wrap and a layer of foil or vacuum seal for the best protection from freezer burn. Freeze up to 6 months. Thaw in refrigerator. 
  • To reheat smoked sausage, place in a skillet with a few tablespoons of liquid (water, broth or beer) and cook over medium heat, covered for about 5 minutes.
  • Nutrition Information:

    Yield:

    10 servings

    Serving Size:

    1

    Amount Per Serving: Calories: 755Total Fat: 53gSaturated Fat: 17gTrans Fat: 0gUnsaturated Fat: 29gCholesterol: 240mgSodium: 109mgCarbohydrates: 1gFiber: 0gSugar: 0gProtein: 65g

    Nutritional information is estimated and may not be accurate.

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