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Grilled Italian link sausages on a sheet pan.
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Smoked Italian Sausage

Smoked Italian Sausage is a simple recipe that will elevate your favorite Italian dinners. Made with fresh ground pork with tasty Italian spices and no fillers or preservatives.
Prep Time30 minutes
Cook Time3 hours
Total Time3 hours 30 minutes
Course: Pork
Cuisine: Italian
Keyword: homemade Italian sausage, Italian sausage links, mild smoked sausage, smoked sausage with Italian spices
Servings: 4 Pounds
Calories: 370kcal
Author: Milisa

Ingredients

  • 4 pounds pork shoulder cut into chunks
  • ¼ cup vegetable oil
  • 2 tablespoons brown sugar
  • 1 tablespoon + 1 teaspoon dried minced garlic
  • 1 tablespoon + 1 teaspoon dried onion flakes
  • 1 tablespoon + 1 teaspoon dried basil
  • 1 tablespoon + 1 teaspoon dried oregano
  • 1 tablespoon + 1 teaspoon dried rosemary
  • 1 tablespoon + 1 teaspoon dried thyme
  • 1 tablespoon + 1 teaspoon kosher salt
  • 1 tablespoon + 1 teaspoon black pepper
  • 1 tablespoon smoked paprika
  • 1 teaspoon ground sage
  • ¼ teaspoon ground red pepper

Instructions

  • Mix brown sugar, herbs and spices together in a bowl.
  • Grind pork using the large grinder plate.
  • Add vegetable oil and spices to the ground pork and mix well using your hands.
  • Grind pork once more using the large grinder plate.
  • Place the mixture into the refrigerator while you clean the grinder.
  • Soak the hog casings in cold water, rinsing each casing thoroughly with running water.
  • Assemble the sausage stuffer and thread a casing onto the end. Tie a knot in the end of the casing and poke a hole with toothpick.
  • Press ground sausage through the stuffer into the casings, leaving enough casing to tie the end.
  • Twist at desired length for links.
  • Refrigerate sausage links as they are stuffed. Repeating with remaining ingredients.

Smoking Italian Sausage Links

  • Prepare smoker using hickory or pecan to 220°. We used our offset smoker for this cook.
  • Place sausages onto the smoker and cook with the lid closed.
  • Check sausages after 1 ½ hours and continue to cook until desired smoke level is reached and internal temperature is 165° using a digital thermometer. Our total cooking time was about 3 hours.
  • Remove sausages from smoker. Cool slightly.
  • Vacuum seal sausage links and refrigerate up to 7 days or freeze up to 6 months.

Notes

Make it Spicy
Add 1 tablespoon or more of dried chili flakes to the spice mixture.
Make Italian Sausage Without a Grinder
Purchase ground pork from your local market. If you don't see it in the meat case, you should be able to purchase a pork shoulder and have the butcher grind it for you. Usually at no charge.
Seasonings can be mixed in by hand or using a stand mixer until well incorporated.
Make Links Without a Sausage Stuffer
Divide sausage into 5- 6 ounce portions. Roll into a link. Wrap tightly with aluminum foil, twisting the ends. Links will be partially cooked in the foil and then finished out of the foil.
Smoking Sausage Without Casings
If you are not using a sausage stuffer and casings, smoke the foil wrapped sausages for 30 minutes. Remove the foil and continue to smoke until sausage reaches 165°.
Bulk Italian Sausage can be divided into 1 pound portions or formed into patties. Vacuum seal and freeze up to 6 months.

Nutrition

Serving: 1g | Calories: 370kcal | Carbohydrates: 2g | Protein: 27g | Fat: 28g | Saturated Fat: 9g | Polyunsaturated Fat: 16g | Cholesterol: 102mg | Sodium: 157mg | Sugar: 1g